Earthquake Resistant AAC Brick Cutter Machine for AAC Production Line
Quick Detail:
Cutting Machine is a main equipment of AAC Production Line. In the annual production capacity of 50,000 M3 and above, this machine is a core machine. Because of our advanced technology, it reduces the damage of the block in the second hoisting. So, the products sell well all over the country, and won the overwhelming majority of users.
Description:
Cutting Machine is the key equipment in the AAC production line, including two categories. One is ground turnover multiple-step machine and the other is aerial turnover multiple-step cutting machine. There are two types of aerial multiple-step cutting machine. One is stationary type for cutting of traveling “cake” and the other is moving type. Stationary type multiple-step cutting machine is made up of longitudinal (horizontal) cutting machine, transverse (vertical) cutting machine, cutting trolley, rails, pneumatic control system and electrical control system. When two cutting trolleys are put into operation (i.e., double-trolley mode) and the side elevator is equipped to hold “cake” for replacement of trolley, the productivity of the cutting machine will be significantly increased. As to the moving type multiple-step cutting machine, it consists of longitudinal cutting trolley, transverse cutting trolley, cutting rack, rails, pneumatic control system and electrical control system, and so on.
Working Principle:
1. Aerial turnover crane brings the green cake in to sky, turnover 90 degrees, puts it onto the cutting car, cuts the base body with side panel which is powered by electric and walk to stay, finish cuts vertically.
2. Cutting car continues moving after the central position of the crosscut device stops, the crosscut device is started, crosscut shelf cuts the block from top to bottom in vertical cutting.
3. Cutting car walks to organize into groups. The hanger hangs the green cake, and raise up out of curing car, cutting car returns to primitive position to carry on the next cutting circulation.
Technical Parameter:
|
Serial No.
|
Item
|
Unit
|
Target
|
Remark
|
|
1
|
Production Capacity
|
M3/Year
|
5-15
|
Annual
|
|
2
|
Size
|
M
|
4.0×1.2×0.6
|
Net
|
|
3
|
Number of Mould
|
mm
|
5/10
|
Vertical
cutting/ crosscut
|
|
4
|
Cutting Precision
|
mm
|
±2±1±1
|
Length Wide/Height
|
|
5
|
Product Cycle
|
min/Mould
|
5
|
|
|
6
|
Weight
|
t
|
22
|
|
|
7
|
Electric Capacitance
|
kw
|
18
|
Vertical
cutting/ crosscut /Hydraulic
|
1. Longitudinal Cutting Machine
| Size |
Min. Spacing of Wires |
Horizontal of Cutting Wire |
Maximum Outline Dimensions |
| for Horizontal Cutting |
for Side Trimming |
Length a(mm) |
Width b(mm) |
Height c(mm) |
| 4.2*1.2*0.6 |
5mm |
Φ0.6~Φ0.8mm |
Φ0.8mm |
5500 |
2860 |
2500 |
| 4.8*1.2*0.6 |
5mm |
Φ0.6~Φ0.8mm |
Φ0.8mm |
5500 |
2860 |
2500 |
| 6*1.2*0.6 |
5mm |
Φ0.6~Φ0.8mm |
Φ0.8mm |
5500 |
2860 |
2500 |
2. Transverse Cutting Machine
| Size |
Min. Spacing of Wires |
Range of Oscillation |
Diameter of Cutting Wire |
Maximum Outline Dimensions |
| Length a(mm) |
Width b(mm) |
Height c(mm) |
| 4.2*1.2*0.6 |
10mm |
7.5mm |
0.8mm |
5200 |
3200 |
3560 |
| 4.8*1.2*0.6 |
10mm |
7.5mm |
0.8mm |
5900 |
3200 |
3560 |
| 6*1.2*0.6 |
10mm |
7.5mm |
0.8mm |
7200 |
3200 |
3560 |
| Size |
Lifting Reductor |
Drive Reductor |
| Model |
One-way Lifting Time(s) |
Q'ty (Set) |
Model |
Q'ty (Set) |
| 4.2*1.2*0.6 |
KD77-1/20.05-YET2-112M-4-4KW-B31 |
40.9 |
1 |
KD97-1/18.96-AD4-M4 |
2 |
| 4.8*1.2*0.6 |
KD77-1/20.05-YET2-112M-4-4KW-B31 |
40.9 |
1 |
KD97-1/18.96-AD4-M4 |
2 |
| 6*1.2*0.6 |
KD77-1/20.05-YET2-112M-4-4KW-B31 |
40.9 |
1 |
KD97-1/18.96-AD4-M4 |
2 |
| Size |
Step-less Speed Change Gear for Wabbly Cutting |
Motor |
| Model |
Speed-regulation Range(r/min) |
Q'ty (Set) |
Model |
Q'ty (Set) |
| 4.2*1.2*0.6 |
MBW-40Y-3W1 |
200/1000 |
1 |
Y2-100L1-4 |
1 |
| 4.8*1.2*0.6 |
MBW-40Y-3W1 |
200/1000 |
1 |
Y2-100L1-4 |
1 |
| 6*1.2*0.6 |
MBW-40Y-3W1 |
200/1000 |
1 |
Y2-100L1-4 |
1 |
3.Cutting Trolley
| Size |
Max Traveling Speed |
Reductor(Brake Motor) |
Maximum Outline Dimensions |
| Length a(mm) |
Width b(mm) |
Height c(mm) |
| 4.2*1.2*0.6 |
17.5m/min |
GS77-Y3-4P-28.41-M3 |
3600 |
1700 |
1160 |
| 4.8*1.2*0.6 |
17.5m/min |
GS77-Y3-4P-28.41-M3 |
4200 |
1700 |
1160 |
| 6*1.2*0.6 |
17.5m/min |
GS77-Y3-4P-28.41-M3 |
5400 |
1700 |
1160 |
Competitive Advantage:
1. The machine structure is simple and practical, the maintenance is easy;
2. The green cake is sideward, so the width of the whole green cake is 600mm, and the height is 1200mm. Steel wires for cutting is short, which is also difficult to rupture and float. It is high in cutting precision;
3. The vertical cutting device is fixed. Crosscut device cuts the green cake vertically by steel wires. It shortens the cutting steel wires length, guarantee precision of cutting;
4. This machine cuts the green cake in Hexahedron-type, so the products quality wont be influenced by the distortion of the mould;
5. Cylinder Tension, which supply gas to each wire respectively;
6. Avoiding the wires being stretched off by using a special device;
7. Life of the wire can extend (Usually 10 days, Now 20 days);
8. Operating it in use of the computer touch panel, realize separation of Man-Machine.
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