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Corn flakes machine
1. corn flakes twin screw extruder
2. Flakes, cereals, snacks machine
3. Corn flour as raw materials
Corn flakes machines, breakfast cereal machine
1. Description: Corn flakes are a popular breakfast cereal manufactured by twin-screw extruder or single screw extruder through the treatment of flakes of grain, served with milk and marshmallows, were a very popular food among the families.
2. Raw materials: adopts maize,wheat,oats, corn flour as raw materials
3. Products: This line can be used to produce corn flakes, breakfast cereals, snacks by adjusting the moulds from extruder
4. Capacity: 150kg/h, 200-300kg/h,400-500kg/h
5. Machines Materials: All the machines are made by stainless steel
No.1: Production Flow-chart
Raw material mixing→ mixed material elevating→extrusion process→librating cooler→ single drum →air conveyer →presser →librating cooler→air conveyer →dryer →librating cooler →air conveyer→high temperature oven →librating cooler →elevator→sugar sprayer→dryer →cooler
No.2: characteristics of corn flakes production line
This processing line is developed and improved on the base of Italian technology. Its working standard can compare to European machines
1.Twin screw extruder is the host machine in this line. The unique design of twin screw is an innovating idea of our engineers; it guarantees the success of the extrusion process.
is an important part of this line; the design makes sure high quality products can be produced. It contains a material distributor for avoiding materials geminated. The two rollers for pressing materials are made of high rigidity metal. It also has automatic chilling system and can be adjusted very easily. This equipment is easy using and highly automated.
3. The corn flakes roaster or Hot air heater
which is a new idea of processing corn flakes. This technique is by using high temperature airs centralized heat and circulating flow to process corn flakes quickly and easily. This method is also less power consumption. This innovating idea makes this processing line one step ahead of our competitors who are still using salt heater to do the job. There are many disadvantages using salt as a medium to puff corn flakes such as salt powder will be covered on the corn flakes, more power consumption and long time processing.
corn flakes roaster : by using high temperature air (300-400°C) to heat materials in a short time in order to make them more puffed. The reason for using high temperature air is that materials can be heated evenly and quickly, also the air can be used in a cycle.
This corn flakes roaster is a key equipment in the corn flakes line, its core technology is from Italy, Air Heater using high temperature air as medium to expand the corn flakes evenly without any pollution. As some manufactures are still using salt as the medium to expand corn flakes, in that way the taste of the corn flakes will be corrupted by the salt and the corn flakes can not be puffed evenly the taste is crunchy, also during using salt as the medium for expanding products will have lots of fogs out of the machine and it can rust other steel equipments.
7. Equipments Components
Flour Mixer | Screw Conveyor |Twin Screw Extruder| Air Conveyor | Flaking Machine | Air Conveyor | Continuous Belt Dryer | Elevating Conveyor | Vibrating Feeder | Baking Machine | Air Conveyor | Sugar Coating Machine | Extended Continuous Belt Dryer | Cooling Conveyor
8. Other Cereal Snacks is Possible for This Machinery
a.) Design: All the machines are elaborately designed by our mechanical engineers who are rich of experience in this field. We accept special design according to customer’s request.
b.) Processing & Assembling: Parts processing, assembly, testing are based on standard test.
c.) Trial Run: Each machine has to be tested before its deliver.
The machines is possible to pack in wooden case or nude pack after wraping by plastic film.
Contact Person: Mr. James